GAZTRON engineering private limited, We are India's No:1 manufacturers and exporters of High Nitrogen Purity PSA based Nitrogen DX model generators and plants.. Our wide range of DX Model Nitrogen Gas Generator produces the best ultra-pure nitrogen gas with an amazing purity of 99.9998% ( 2 PPM ) , with the hydrogen content that ranges from 0.5% to 1%. This is one great source for heat treatment applications.
Major applications of Nitrogen Gas Generator DX Model
- Food packaging industry
- Easy curing of chemicals
- Brazing
- Annealing and bright annealing
- The best source of heat treatments
- Coal mine fire prevention
- Plastic moulding
- Electronics industry
Technical Specification of Nitrogen Gas Generator DX Plants
- Flow ranges from 5 Nm3/hr to 1000 Nm3/hr.
- The range of purity level goes from 99.9995% ( 5 PPM ) to 99.9999% ( 1 PPM )
- The dew point of nitrogen gas differs from -40 deg cent to -80 deg cent.
- Nitrogen gas pressure ranges from 5 kg/cm2 to 140 kg/cm2.
Models and available of Nitrogen Gas Generator DX Plants
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MODEL
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CAPACITY NM3/HR
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GAZ-DX-05
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0 TO 5 NM3/HR
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GAZ- DX -10
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6 TO 10 NM3/HR
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GAZ- DX -20
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11 TO 20 NM3/HR
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GAZ- DX -30
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21 TO 30 NM3/HR
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GAZ- DX -50
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31 TO 50 NM3/HR
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GAZ- DX -100
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51 TO 100 NM3/HR
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Major Equipments of Nitrogen Gas Generator DX Plants
- Air Compressor
- After Cooler
- Moisture Separator
- Air Dryer
- Air Receiver
- Three Stage Air Filtration System
- Twin Tower PSA System with Automatic Valve
- De – Oxo Tower filled with palladium Catalyst
- Gas Dryer
- Gas Storage tank
- All accessories with Analyser, Auto Drain Valve, Safety Valve, PRV etc.
Working Principal of Nitrogen Gas Generator- DX Model
As working Principal of Nitrogen gas Generator – Dx Model, as first step Nitrogen Purity to be achieved 99.5% by Standard PSA nitrogen Gas Generator, This Nitrogen having Purity of 99.5% to be passed through De- Oxo Unit and Gas Dryer.
Now to remove the 0.5% of Oxygen combustion reaction is required, for this reaction Hydrogen is being fed in De-oxo Unit which is filled with palladium catalyst and Following Chemical Reaction takes place and heat being generated.
N2 + o2 +2h2 = n2 + 2h2o + energy
After this reaction Nitrogen achieved by 99.9998% say 2PPm but as you see in reaction some of water moisture is generated as 2h2o to remove this moisture and Achieved desired Dew point Gas is passed through Gas Dryer
Advantages of Nitrogen Gas Generator DX Model
- PSA units prove itself beneficial in on-site which makes the N2 readily available
- It is a more economical process than the other cryogenic processes.
- It promises the less money lost during the shutdown as compared to the cryogenic process.
- The unit is easily available and thus can be delivered and purchased quickly.
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