Gaztron engineering private limited is designer and manufacturers of Ammonia cracking Unit, Our ammonia Cracking Furnace Manufactured with ceramic Insulation to reduce the heat loss, there is provision given for easy to replace the heater and other Components of units as per requirements,
Retort to the Ammonia cracking Furnace is superior grade HU alloy and non-Inconel alloy. It shall be single piece centrifugal casted retort with no longitudinal welding joint. It is 100% X-Rayed and Ammonia cracking catalyst used is high Nickel content catalyst to give complete Ammonia cracking. These features make our ammonia cracker more efficient, Low power consumption and Operation friendly
Major applications of Ammonia Cracker Unit
- On site Generation of cracked gas Ammonia
- For Nitrogen Generation Plants
- Pipe Manufacturing Industry
- Sintered Brazing Industry
- Galvanizing Plants
- Automobile Industry
- Heat Treatments
Technical Specification of Ammonia Cracker Unit
- Flow ranges from 2 Nm3/hr to 20 Nm3/hr.
- Cracked Ammonia gas Having 75% Hydrogen and 25% Nitrogen
- The dew point Achieved up to -80 Deg Cent.
- Cracked ammonia gas pressure ranges from 1 kg/cm2 to 5 kg/cm2
Models and available of Ammonia Cracker Unit
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MODEL
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CAPACITY NM3/HR
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GAZ-NH3-05
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0 TO 5 NM3/HR
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GAZ- NH3 -10
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6 TO 10 NM3/HR
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GAZ- NH3-20
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11 TO 20 NM3/HR
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GAZ- NH3 -30
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21 TO 30 NM3/HR
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GAZ- NH3 -50
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31 TO 50 NM3/HR
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Major Equipments of Ammonia Cracker Unit
- Ammonia manifold complete with isolation valves
- Ammonia Regulator Ammonia Pressure regulator to reduce pressure valve
- standby Regulator
- Finned cooler complete with moisture separator.
- Cracked Gas Flow Meter
- Heat Exchanger
- Ceramic fiber lined electrically heated furnace
- Retort filled with Nickel catalyst
- Cracked Gas Purifier with Desiccant
- Electrical control panel fully wired with required indicator
- Instrumentation like low & high pressure switches,
- Safety, valves, flow switches, temp. Controllers etc.
- All inter connected piping within battery limit
- Cracked Gas Purifier with Desiccant
Working Principal of Ammonia Cracker Unit
Cracker Unit is a vertical rectangular cross section furnace. It has ceramic blanket (MURUGAPPA) insulation lining on the walls and on the top. Floor of furnace is refractory bricks (MAITHAN) lined. In this furnace retort is suspended form the top. The retort is made of 20% - 25% Chrome / Nickel seamless tubes. This material is suitable upto 1100° C temp. and safe for operating temperature for around 850 deg. C.( maximum). The retort is centrifugal casted having thickness of around 10 mm. On the side wall of the furnace coil type Ni-chrome heating elements are provided refractory supports. Temperature of the furnace box is controlled at 850° C. which in turn gives catalyst bed temperature inside the tubes of around 800° C.temperature controllers are twin point type. Lower temperature set point shall be at 800° C. to give alarm incase furnace temperature falls during normal operation. Upper set point would switch on and switch off heaters automatically to maintain furnace temperature at 850° C. Heating elements are equally distributed through out the furnace height and all catalyst tubes are uniformly heated on all sides. Furnaces has ceramic fibers lining and outside furnace wall temperature shall be maximum 60° C.
- Advantages of Ammonia Cracker Unit
- On-site Ammonia cracking Unit to get Cracked Ammonia
- It is economical Process to get Cracked Ammonia
- It is easy to operate and less maintenance
- Less space required
Delivery of Ammonia Cracker Unit
45 days
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