Gaztron Engineering Private Limited takes pride in being a leading designer and manufacturer of highly efficient Ammonia Cracking Units. Our units, ranging from 2 Nm3/hr to 50 Nm3/hr capacities and pressures of 0.5 Kg/cm2 to 5.5 Kg/cm2, offer the perfect solution for on-site generation of cracked ammonia, nitrogen gas, and hydrogen, catering to diverse industrial needs.
Gaztron Engineering Private Limited stands as a premier designer and manufacturer of Ammonia Cracker Units, offering unparalleled expertise in cracking ammonia into nitrogen and hydrogen gases. Our versatile Ammonia Cracking Units range from 5 Nm3/hr to 50 Nm3/hr, operating at pressures between 0.5 Kg/cm2 to 5.5 Kg/cm2, achieving an impressive dew point of up to -80 Deg Cent. The resulting composition of cracked ammonia stands at 75% Hydrogen and 25% Nitrogen.
Major applications of Gaztron's Ammonia Cracker Unit
- On-site Generation of Cracked Gas: Generate pure Hydrogen and Nitrogen on-site, eliminating dependence on external suppliers and transportation costs. Ideal for applications like hydrogen brazing, heat treatment, and fuel cell technology.
- Nitrogen Generation Plants: Produce high-purity Nitrogen for various industrial processes, including food packaging, electronics manufacturing, and tire production.
- Pipe Manufacturing Industry: Utilize Hydrogen in the production of seamless steel pipes for enhanced strength and corrosion resistance.
- Sintered Brazing Industry: Generate clean Hydrogen atmospheres for brazing of critical components in aerospace and automotive applications.
- Galvanizing Plants: Employ Hydrogen in the galvanization process to improve the adhesion and corrosion resistance of zinc coatings.
- Automobile Industry: Utilize Hydrogen in the production of fuel cell vehicles and for brazing of automotive components.
- Heat Treatments: Generate controlled Hydrogen atmospheres for annealing, hardening, and other heat treatment processes in various industries.
Technical Specification of Gaztron's Ammonia Cracker Unit
- Flow ranges from 2 Nm3/hr to 20 Nm3/hr.
- Cracked Ammonia gas Having 75% Hydrogen and 25% Nitrogen
- The dew point Achieved up to -80 Deg Cent.
- Cracked ammonia gas pressure ranges from 1 kg/cm2 to 5 kg/cm2
Available Models of Gaztron's Ammonia Cracker Unit
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MODEL
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CAPACITY NM3/HR
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GAZ-NH3-05
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0 TO 5 NM3/HR
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GAZ- NH3 -10
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6 TO 10 NM3/HR
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GAZ- NH3-20
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11 TO 20 NM3/HR
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GAZ- NH3 -30
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21 TO 30 NM3/HR
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GAZ- NH3 -50
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31 TO 50 NM3/HR
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Major Equipments of Gaztron's Ammonia Cracker Unit
- Ammonia Manifold: Safely regulates ammonia flow into the unit.
- Ammonia Pressure Regulator: Reduces ammonia pressure to desired level.
- Standby Regulator: Provides backup pressure control in case of primary regulator failure.
- Finned Cooler: Cools and condenses cracked ammonia gas, separating water vapor.
- Cracked Gas Flow Meter: Measures the flow rate of cracked ammonia gas.
- Heat Exchanger: Preheats ammonia feed before entering the furnace, improving efficiency.
- Ceramic Fiber-Lined Electrically Heated Furnace: Provides controlled heating for ammonia cracking.
- Retort with Nickel Catalyst: Holds the catalyst that breaks down ammonia into hydrogen and nitrogen.
- Cracked Gas Purifier: Removes moisture and other impurities from the cracked ammonia gas.
- Electrical Control Panel: Monitors and controls all unit operations.
- Instrumentation: Includes pressure switches, flow switches, temperature controllers, and safety valves for safe and efficient operation.
Working Principal of Ammonia Cracker Unit
The Cracker Unit comprises a vertical rectangular furnace with ceramic insulation, housing a retort made from superior-grade HU alloy. The retort, featuring a single-piece centrifugal casting without welding joints, employs high-nickel content catalysts to achieve thorough ammonia cracking. The furnace operates at controlled temperatures, ensuring efficient and uniform heating, thereby converting ammonia into nitrogen and hydrogen gases.
- Ammonia flows through the manifold into the pressure regulator, reducing its pressure.
- The preheated ammonia enters the retort filled with nickel catalyst.
- At the elevated temperature within the retort (around 800°C), the catalyst breaks down ammonia into hydrogen and nitrogen.
- The cracked gas mixture then passes through the heat exchanger, preheating the incoming ammonia.
- The cooled and condensed cracked gas flows through the finned cooler, separating water vapor.
- The purified cracked ammonia gas, containing 75% hydrogen and 25% nitrogen, exits the unit for further processing or use.
Advantages of Gaztron's Ammonia Cracker Unit:
- On-site Cracked Ammonia Generation: Eliminates dependence on external suppliers and transportation costs.
- Economical Process: Lower operational costs compared to purchasing compressed hydrogen or nitrogen.
- Easy Operation and Less Maintenance: User-friendly design with minimal maintenance requirements.
- Compact Footprint: Requires minimal space compared to traditional ammonia cracking systems.
- High Efficiency: Gaztron's optimized design ensures maximum hydrogen and nitrogen production.
- Fast Delivery: Ready for dispatch within 45 days of order confirmation.
Why Choose Gaztron?
- Unmatched Expertise: Decades of experience in designing and manufacturing high-performance ammonia cracking units.
- Cutting-Edge Technology: Continuous innovation to ensure efficient and reliable operation.
- Customized Solutions: Tailored units to meet your specific flow, pressure, and purity requirements.
- Dedicated Support: Comprehensive installation, commissioning, and after-sales service.
- Quick Delivery: Units delivered within 45 days, ensuring prompt setup and operation.
Invest in Gaztron's Ammonia Cracker Unit for reliable, cost-effective, and on-site generation of cracked ammonia, hydrogen, and nitrogen. Contact us today for a free consultation and unlock the potential of your industrial operations!
