Gaztron's PSA Nitrogen Gas Generator CuDX Model: Unleash Unrivalled 99.9999% Nitrogen Gas Purity for Industrial Excellence.
Elevate your operations with Gaztron CuDX, the pinnacle of PSA Nitrogen technology. Our CuDX model delivers ultra-pure Nitrogen Gas with Purity Level of 99.9999%, 1 PPM with zero hydrogen content, revolutionizing industries demanding the highest levels of precision and performance.
Major applications of Gaztron's PSA Nitrogen Gas Generator CU-DX Model, Unlocking Perfection Across Diverse Applications:
- Food Packaging: Extend shelf life and preserve freshness with inert nitrogen packaging, minimizing spoilage and maximizing profits.
- Chemical Curing: Achieve uniform and flawless curing processes with precise nitrogen control, ensuring consistent product quality.
- Brazing & Annealing: Enhance results in delicate metalworking with minimal oxidation and superior surface finish.
- Heat Treatment: Minimize distortion and discoloration for exceptional product quality in various heat treatment applications.
- Electronics Industry: Protect sensitive components from oxidation and moisture damage, ensuring reliable performance and extended lifespan.
- Coal Mine Fire Prevention: Suppress combustion and safeguard against hazardous explosions, promoting safety and operational efficiency.
- Sintered Processing: Optimize sintering processes with controlled nitrogen atmosphere, leading to improved product quality and reduced production costs.
- Ensuring Safety in Coal Mill Bag Filter & Fine Coal Bins: Our PSA Nitrogen Gas Generator Plant extends safety measures by employing a nitrogen inertisation system. This process significantly decreases fire and explosion risks in coal mill bag filter systems and fine coal storage, ensuring secure operations.
Technical Specification of Gaztron's PSA Nitrogen Gas Generator CU-DX Model, Beyond Purity: Unveiling the Power of CuDX Technology:
- Flow Rates: Cater to varied demands with capacities ranging from 5 Nm3/hr to 1000 Nm3/hr.
- Purity Customization: Choose from purity levels up to 99.9999% (1 PPM) to perfectly match your needs.
- Dew Point Control: Achieve dew points as low as -80°C for optimal moisture control.
- Pressure Flexibility: Enjoy pressure ranges from 5 kg/cm2 to 7 kg/cm2 for diverse applications.
Gaztron's available of PSA Nitrogen Gas Generator CuDX Model
0 TO 5 NM3/HR
GAZ- CUDX -10
6 TO 10 NM3/HR
GAZ- CUDX -20
11 TO 20 NM3/HR
GAZ- CUDX -30
21 TO 30 NM3/HR
GAZ- CUDX -50
31 TO 50 NM3/HR
GAZ- CUDX -100
51 TO 1000 NM3/HR
Major Equipments of Gaztron's PSA Nitrogen Gas Generator Plant CU-DX Model
- Air Compressor: Initiates the process by compressing atmospheric air to required pressures, a fundamental step for subsequent nitrogen generation.
- After Cooler: Lowers the temperature of the compressed air, reducing moisture content before further treatment.
- Moisture Separator: Eliminates condensed moisture from the cooled air, ensuring a dry air supply for subsequent stages.
- Air Dryer: Further reduces moisture content in the air to prevent condensation and ensure purity in the nitrogen generation process.
- Air Receiver: Temporarily stores compressed air, ensuring consistent airflow for subsequent treatment phases.
- Three Stage Air Filtration System: Filters and removes impurities, dust, and particulates, enhancing air quality for nitrogen generation.
- Twin Tower PSA System with Automatic Valve: Utilizes Pressure Swing Adsorption technology, employing two towers to adsorb impurities like oxygen and carbon dioxide, allowing nitrogen to pass through at higher purity levels.
- Gas Mixture System: Enables precise mixing of gases, ensuring consistent nitrogen composition as required by specific applications.
- Twin Tower Copper Filled – Copper Unit: Catalyzes the reduction of oxygen content to extremely low levels, enhancing nitrogen purity.
- Gas Dryer: Eliminates residual moisture from the generated nitrogen gas, ensuring desired purity and preventing corrosion in downstream equipment.
- Gas Storage Tank: Stores the produced nitrogen gas for subsequent usage, allowing for on-demand access to nitrogen.
- Ammonia Cracker or Gas Cylinder Unit: Provides a source of hydrogen essential in the nitrogen generation process, enabling the reduction of oxygen levels to achieve ultra-high purity.
- Accessories (Analyser, Auto Drain Valve, Safety Valve, PRV, etc.): Monitoring and safety components ensuring operational efficiency, monitoring gas quality, and maintaining system integrity.
Each equipment plays a crucial role in different phases of the nitrogen generation process, from air compression to nitrogen purification and storage, ensuring a reliable and efficient nitrogen supply for various industrial applications.
Significance of Major Equipments in Gaztron's PSA Nitrogen Gas Plant CuDX Model:
- Copper Filled Towers: Efficiently reduce oxygen content to achieve ultra-high purity nitrogen.
- Gas Mixture System: Allows precise gas mixing for optimal performance.
- Gas Dryer: Ensures the removal of moisture, guaranteeing desired purity and dew point.
- Ammonia Cracker: Vital for producing hydrogen essential in the nitrogen generation process.
Working Principal of Gaztron's PSA Nitrogen Gas Generator CU-DX Model
The operating principle of Gaztron's PSA Nitrogen Gas Generator - CuDx Model is an intricate yet efficient process designed to attain exceptionally high-purity nitrogen.
Initially, the standard model of the PSA Nitrogen Gas Generator produces nitrogen with a purity level of 99.9%. This nitrogen, containing residual oxygen at 0.1%, undergoes a crucial phase within a tower filled with a Copper catalyst heated to 180 degrees Celsius. Through the chemical reaction:
2Cu + O2 = 2CuO
Over a cycle of approximately 4 hours, a shift occurs, transitioning the operational tower into a regeneration phase while the regenerated tower takes over the production of pure nitrogen. During the regeneration phase, pure nitrogen and hydrogen pass through a Copper Oxide tower at 175 degrees Celsius, facilitating the following reaction:
Cu + H2 = Cu + H2O
This reaction results in the production of Pure Copper. As a consequence, the nitrogen achieved at this stage reaches an exceptional purity level of 99.9998%, reducing impurities to as low as 2 parts per million (PPM). However, an inherent byproduct of this reaction is the generation of moisture in the form of 2H2O.
To eliminate this residual moisture and achieve the desired dew point, the gas undergoes a final stage where it passes through a Gas Dryer. This ensures that the nitrogen gas produced is not only exceptionally pure but also attains the desired moisture content, meeting stringent quality standards required for various applications.
Unveiling the CuDX Difference: A Closer Look at the Working Technology:
- Advanced Copper Deoxo Unit: Copper catalyst at 180°C removes residual oxygen (0.1%) to achieve near-perfect purity.
- Regeneration Cycle: Hydrogen passed through the Copper Oxide tower at 175°C regenerates the catalyst, ensuring consistent performance.
- Precise Gas Mixture System: Controls the nitrogen-hydrogen ratio for optimal regeneration and maximum efficiency.
- Comprehensive Equipment: Includes air compressor, filtration system, PSA towers, gas dryers, and storage tanks for a complete solution.
Advantages of Gaztron's PSA Nitrogen Gas Generator CU-DX Model, Benefits that Drive Growth:
- On-site availability ensures readily accessible and high-purity nitrogen for various critical applications.
- Economical when compared to traditional cryogenic processes.
- Minimal downtime losses, ensuring consistent productivity.
- Swift acquisition and expedited delivery ensure rapid integration.
Experience the CuDX Difference: Contact Gaztron today and discover how ultra-pure nitrogen can revolutionize your industry.