Gaztron, India's leading innovator in PSA Nitrogen technology, presents the DX model – a game-changer for industries demanding On-Site ultra-pure nitrogen (99.9998%).
Gaztron Engineering Pvt. Ltd. stands as India's premier manufacturer and exporter of High Nitrogen Purity PSA-based Nitrogen DX model generators and plants. Our DX Model Nitrogen Gas Generators produce unparalleled ultra-pure nitrogen gas, boasting an exceptional purity level of 99.9998% (2 PPM), coupled with a hydrogen content ranging from 0.5% to 1%. Renowned for its excellence in heat treatment applications, the DX Model extends its prowess across various industries, offering significant contributions in :
Major applications of Gaztron's PSA Nitrogen Gas Generator DX Model
- Food Packaging: Extend shelf life and preserve freshness with inert nitrogen packaging.
- Chemical Curing: Ensure uniform and flawless curing processes with precise nitrogen control.
- Brazing & Annealing: Achieve superior results in delicate metalworking with minimal oxidation.
- Heat Treatment: Minimize distortion and discoloration for exceptional product quality.
- Coal Mine Fire Prevention: Suppress combustion and safeguard against hazardous explosions.
- Plastic Molding: Optimize production cycles and improve product consistency.
- Electronics Industry: Protect sensitive components from oxidation and moisture damage.
- Nitrogen Inertisation System for Coal Mill Bag Filter & Fine Coal Bins: Ensure safety in coal mill bag filter and fine coal storage. Implementing nitrogen inertisation significantly reduces the risk of fire and explosion hazards in these critical areas.
Technical Specifications of Gaztron's Nitrogen Gas Generator DX Plants, Beyond Purity: Unveiling the Power of DX Technology:
- Flow Rates: Cater to varied demands with capacities ranging from 5 Nm3/hr to 1000 Nm3/hr.
- Purity Customization: Choose from purity levels up to 99.9999% (1 PPM) to perfectly match your needs.
- Dew Point Control: Achieve dew points as low as -80°C for optimal moisture control.
- Pressure Flexibility: Enjoy pressure ranges from 5 kg/cm2 to 140 kg/cm2 for diverse applications.
Gaztron's available of PSA Nitrogen Gas Generator DX Model
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MODEL
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CAPACITY NM3/HR
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GAZ-DX-05
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0 TO 5 NM3/HR
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GAZ- DX -10
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6 TO 10 NM3/HR
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GAZ- DX -20
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11 TO 20 NM3/HR
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GAZ- DX -30
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21 TO 30 NM3/HR
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GAZ- DX -50
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31 TO 50 NM3/HR
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GAZ- DX -100
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51 TO 1000 NM3/HR
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Major Equipments of Gaztron's PSA Nitrogen Gas Generator Plant DX Model:
- Air Compressor: Initial equipment responsible for compressing ambient air to the required pressure for further processing.
- After Cooler: Reduces the temperature of compressed air, condensing moisture for removal.
- Moisture Separator: Eliminates condensed moisture from the air stream before entering the dryer.
- Air Dryer: Removes remaining moisture and impurities from compressed air, ensuring high-quality input for nitrogen production.
- Air Receiver: Stores compressed air temporarily, facilitating stable and continuous operation.
- Three Stage Air Filtration System: Filters air through multiple stages, removing contaminants and particles.
- Twin Tower PSA System with Automatic Valve: Utilizes Pressure Swing Adsorption (PSA) technology to separate oxygen and produce high-purity nitrogen gas.
- De-Oxo Tower filled with Palladium Catalyst: Employed for the elimination of residual oxygen through a chemical reaction using hydrogen and palladium catalysts.
- Gas Dryer: Removes residual moisture and ensures the achieved nitrogen gas meets desired dew point requirements.
- Gas Storage Tank: Stores produced nitrogen gas for further use, maintaining its purity.
- Analyser, Auto Drain Valve, Safety Valve, PRV, etc.: Essential components ensuring accurate monitoring, safety, and proper functioning of the nitrogen generation system.
Working Principle of Gaztron's Nitrogen Gas Generator - DX Model:
The DX Model employs a two-step process for achieving ultra-purity. Initially, a standard PSA Nitrogen Gas Generator attains a purity of 99.5%. Subsequently, passing this nitrogen through the De-Oxo Unit and Gas Dryer effectively removes residual oxygen and moisture, resulting in the desired purity of 99.9998%. The De-Oxo Unit utilizes a chemical reaction with hydrogen to eliminate residual oxygen and achieve exceptional purity.
Unveiling the DX Difference: A Closer Look at the Technology:
- Precise Purification: Standard PSA ((Pressure Swing Adsorption) technology delivers 99.5% purity.
- De-Oxidation Tower: Palladium catalyst removes remaining oxygen through a hydrogen combustion reaction (N2 + O2 + 2H2 = N2 + 2H2O + energy).
- Gas Dryer: Eliminates moisture generated during de-oxidation, achieving desired dew points.
Advantages of Gaztron's PSA Nitrogen Gas Generator DX Model, Benefits that Drive Growth:
- On-site Generation: Eliminate dependence on costly and inconvenient cylinder deliveries.
- Cost-Effective Efficiency: Enjoy lower operational costs compared to cryogenic options.
- Minimal Downtime Losses: Quick restarts following shutdowns, maximizing productivity.
- Fast Availability: Easy procurement and rapid delivery compared to other solutions.
Discover the superior capabilities and unmatched purity of Gaztron's DX Model PSA Nitrogen Gas Generator, offering revolutionary solutions for diverse industrial applications.
Experience the DX Difference: Contact Gaztron today and discover how ultra-pure nitrogen can revolutionize your industry.
