Gaztron Engineering Pvt. Ltd. is India's leading manufacturer and exporter of On-Site PSA-based Industrial Oxygen Gas Generation Plants, empowering businesses across diverse industries to achieve maximum efficiency, cost savings, and sustainable growth. Our cutting-edge technology delivers oxygen purity of up to 93% with flow rates ranging from 2 Nm3/hr to 50 Nm3/hr, perfectly tailored to your specific needs.
Unlock Industrial Excellence with Gaztron’s On-Site PSA-based Industrial Oxygen Gas Generation Plant
Gaztron Engineering Pvt. Ltd. stands at the forefront as a premier manufacturer and exporter of cutting-edge On-Site PSA-based Industrial Oxygen Gas Generation Plants. Engineered to precision, our PSA-based systems offer oxygen purity levels of up to 93% at 4 Kg/cm2, and we cater to higher pressure needs with boosters reaching up to 140 Kg/cm2. Our plants stand out for their operation-friendly design, low capital investment, and minimal operational expenses. Nestled in Greater Noida near Delhi, our state-of-the-art manufacturing facility ensures top-notch quality and innovation.
Major applications of Gaztron's Industrial On-Site PSA Oxygen Gas Plant
- Metallurgical Industries: Enhance furnace efficiency and productivity by enriching oxygen levels for combustion, leading to reduced fuel consumption and higher metal yields.
- Chemical Industry: Utilize oxygen in numerous chemical reactions, including oxidation, synthesis, and waste treatment, ensuring consistent purity and optimal process control.
- Water Treatment: Improve wastewater purification by injecting oxygen for aeration, promoting efficient organic matter removal and enhanced water quality.
- Metal Welding and Cutting: Achieve cleaner, faster cuts and superior weld quality with high-purity oxygen, optimizing metal fabrication and construction processes.
- Brazing: Produce strong, reliable brazing joints with the precise control of oxygen flow, ensuring durability and integrity in critical applications.
- Fish Farming: Increase oxygen levels in aquaculture ponds and tanks for healthier fish growth and improved environmental sustainability in fish farming.
- Glass Industry: Optimize glass melting and refining processes by controlling oxygen levels, resulting in enhanced product quality and reduced manufacturing costs.
Technical Specification of Gaztron's Industrial On-Site PSA Oxygen Gas Plant
- Flow ranges from 2 Nm3/hr to 500 Nm3/hr.
- The range of purity level goes up to 95%
- The dew point of nitrogen gas differs from -40°C
- Oxygen gas pressure ranges from 5 kg/cm2
Available Models of Gaztron's Industrial On-Site PSA Oxygen Gas Plant
0 TO 5 NM3/HR
GAZ- GOX -10
6 TO 10 NM3/HR
11 TO 20 NM3/HR
GAZ- GOX -30
21 TO 30 NM3/HR
GAZ- GOX -50
31 TO 500 NM3/HR
Major Equipments of Gaztron's Industrial On-Site PSA Oxygen Gas Plant
- Air Compressor: Provides the initial pressurized air feed for the PSA process, determining overall system efficiency and performance.
- After Cooler: Cools the compressed air, preventing moisture build-up and ensuring optimal adsorbent performance for oxygen separation.
- Moisture Separator: Eliminates water vapor from the air stream, safeguarding the adsorbent beds and maximizing oxygen purity.
- Refrigerated Air Dryer: Further dehumidifies the air, achieving ultra-low dew points critical for high-purity oxygen production.
- Air Receiver: Stores the processed air before entering the PSA system, providing buffer capacity and ensuring smooth operation.
- Three-Stage Air Filtration System: Protects the sensitive adsorbent beds from dust and contaminants for extended service life and consistent oxygen purity.
- Twin Tower PSA System with Automatic Valve: The heart of the oxygen generation process, utilizing molecular sieves to preferentially adsorb nitrogen and release enriched oxygen, achieving up to 93% purity.
- Gas Storage Tank: Stores the produced oxygen for convenient access and continuous supply to your industrial processes.
- Analyser, Auto Drain Valve, Safety Valve, PRV: Crucial auxiliary equipment providing real-time oxygen purity monitoring, automatic condensate removal, pressure safety management, and pressure relief for safe and reliable operation.
Working Principal of Gaztron's Industrial On-Site PSA Oxygen Gas Plant
If a gas mixture such as air, for example, is passed under pressure through a vessel containing an adsorbent bed of Zeolite molecular sieves that attracts nitrogen than it does oxygen, part or all of the nitrogen will stay in the bed, and the gas coming out of the vessel will be enriched in oxygen. When the bed reaches the end of its capacity to adsorb nitrogen, it can be regenerated by reducing the pressure, thereby releasing the adsorbed nitrogen. It is then ready for another cycle of producing oxygen enriched air.
Advantages of Gaztron's Industrial On-Site PSA Oxygen Gas Plant
Gaztron's PSA plants utilize the principle of Pressure Swing Adsorption (PSA) to separate oxygen from atmospheric air. Here's how it works:
- Compressed Air Feed: Pressurized air from the compressor enters the system.
- Moisture Removal: After cooler and moisture separator eliminate water vapor for optimal adsorption.
- PSA Separation: The air stream passes through two adsorbent beds filled with zeolite molecular sieves. These sieves attract nitrogen molecules more strongly than oxygen molecules. As the air flows through one bed, nitrogen preferentially adsorbs, enriching the remaining gas with oxygen.
- Pressure Swing and Regeneration: When one bed reaches saturation, the flow is diverted to the other bed. The saturated bed undergoes pressure reduction, releasing the adsorbed nitrogen and regenerating it for the next cycle.
- Continuous Oxygen Production: This alternating pressure swing cycle between the two beds ensures a continuous flow of enriched oxygen gas to your industrial needs.
Advantages of Gaztron's On-Site PSA Oxygen Gas Generation Plants:
- Cost-Effective: Significantly lower operating costs compared to cryogenic oxygen generation, translating to substantial long-term savings.
- On-Site Convenience: Eliminate dependence on external oxygen suppliers, ensuring reliable supply and control over your oxygen needs.
- Rapid Delivery and Installation: Get your Gaztron PSA plant up and running quickly with our efficient delivery and installation process.
- Low Maintenance: Designed for ease of operation and minimal maintenance requirements, minimizing downtime and maximizing productivity.
- Environmentally Friendly: Reduce your carbon footprint with a sustainable oxygen generation solution, contributing to a greener future.
Delivery of Gaztron's Industrial On-Site PSA Oxygen Gas Plant
Gaztron's On-Site PSA Oxygen Gas Generation Plants are your key to unlocking sustainable and profitable growth. With superior efficiency, cost-savings, and versatility, our technology empowers you to thrive in diverse industries. Contact Gaztron today and discover how we can tailor an oxygen generation solution to your specific needs.