Gaztron’s PSA-based Industrial & Medical Cylinder Filling Stations bring advanced PSA nitrogen generation technology to industries, supporting high-demand applications across medical and industrial sectors. Our stations allow direct nitrogen and oxygen filling at the source, eliminating the need for external gas storage and delivery while ensuring:
High-Purity Control: Achieve nitrogen and oxygen purity levels from 90% to 99.99%.
Reliable Output: Continuous, uninterrupted gas production for critical usage.
Cost-Efficiency: Reduce costs and increase operational control by generating gas on-site.
Gaztron’s PSA-based Industrial & Medical Cylinder Filling Stations bring advanced PSA nitrogen generation technology to industries, supporting high-demand applications across medical and industrial sectors. Our stations allow direct nitrogen and oxygen filling at the source, eliminating the need for external gas storage and delivery while ensuring:
- High-Purity Control: Achieve nitrogen and oxygen purity levels from 90% to 99.99%.
- Reliable Output: Continuous, uninterrupted gas production for critical usage.
- Cost-Efficiency: Reduce costs and increase operational control by generating gas on-site.
Applications of PSA-Based Cylinder Filling Station:
- Medical Sector: Provides a continuous oxygen production supply for hospitals, clinics, and emergency response units.
- Chemical & Petrochemical Industries: Cylinder filling with high-purity nitrogen for inerting, purging, and pressure testing.
- Food & Beverage Processing: Nitrogen filling for food packaging, preserving freshness and minimizing oxidation.
- Metal Fabrication: Nitrogen filling for welding, brazing, and cutting to protect materials from contamination.
- Automotive & Aerospace: Ensures consistent nitrogen supply for tire inflation and component testing, improving performance.
- Laboratories: On-demand nitrogen and oxygen for research and analysis purposes.
Technical Specifications:
Gaztron Cylinder Filling Station Specifications:
- Purity Range: 90% - 99.99% for nitrogen and oxygen.
- Flow Capacity: 5 Nm3/hr to 1000 Nm3/hr for a variety of industrial and medical needs.
- Cylinder Filling Pressure: Up to 200 bar, suitable for both industrial and medical-grade cylinders.
- Dew Point: -40°C to -80°C, ensuring gas quality for sensitive applications.
Available Capacity Ranges:
| MODEL |
CAPACITY Nm3/hr |
| GAZ-05-CFS |
0 - 5 Nm3/hr |
| GAZ-10-CFS |
6 - 10 Nm3/hr |
| GAZ-20-CFS |
11 - 20 Nm3/hr |
| GAZ-50-CFS |
21 - 50 Nm3/hr |
| GAZ-100-CFS |
51 - 100 Nm3/hr |
Working Principle of PSA Technology in Cylinder Filling Stations:
The PSA nitrogen and oxygen generation technology utilized in our Cylinder Filling Stations relies on Pressure Swing Adsorption (PSA), employing Carbon Molecular Sieve (CMS) to filter gases at high purity. The system operates through two adsorption towers, enabling continuous operation:
- Precision Gas Separation: Allows desired nitrogen or oxygen purity levels.
- Eco-Friendly Operation: Minimizes waste and reduces dependency on third-party gas suppliers.
- Reliability and Durability: Engineered for long-term, industrial-grade performance.
PSA Nitrogen & Oxygen Generation Technology Stages:
- Feed Air Compression and Conditioning: Ambient air undergoes compression, drying, and filtration before entering the process vessels.
- Pressurization and Adsorption: Pre-treated air passes through a vessel containing Carbon Molecular Sieve, preserving oxygen while nitrogen attains adjustable purity.
- Desorption: Adsorbed gases release through pressure reduction, vented as waste, regenerating the adsorbent for nitrogen generation.
- Nitrogen Receiver: Continuous nitrogen generation occurs using two adsorbers—adsorption in one, regeneration in the other—ensuring high purity (up to 99.995%) and pressure (up to 7.5 bar/110 PSIG).
- Nitrogen Product: The result is a consistent supply of on-site produced high-purity nitrogen.
Benefits of Choosing Gaztron’s PSA-Based Cylinder Filling Stations:
- On-Site Production: Uninterrupted, reliable supply of high-purity nitrogen and oxygen, enhancing productivity.
- High Purity & Pressure Flexibility: Ability to meet stringent quality and pressure requirements.
- Cost Savings & Environmental Benefits: Lower transportation and storage costs; environmentally-friendly gas production.
- Versatile Industrial Application: Catering to diverse industrial and medical uses with various purity and capacity options.
- Ease of Operation: User-friendly design with low maintenance, equipped with intuitive control systems.
Contact Us for a Free Consultation
Empower your operations with Gaztron’s PSA-based Cylinder Filling Stations. Contact us today to learn how our advanced PSA technology can elevate your business, ensuring continuous access to on-site nitrogen and oxygen at high purity and reliability.
